How Are Parts Made Using Progressive Die Stamping?

Der Problem: Making Metal Parts Can Be Hard

Do you need lots of metal parts fast? Making them one by one is slow. It costs too much money. Parts may not be the same size. When parts are not the same, they do not work well.

Der Problem Gets Worse

When you try to make many parts:

• You waste too much metal
• Workers get tired
• Machines break down
• Customers get mad about slow work
• You lose money

Der Lösung: Progressive Die Stamping

We go beyond traditional metal stamping and assembly. Our expertise in custom fasteners and automated solutions ensures that we consider every aspect of your project, from production to end use.

Progressive die stamping is a smart way to make metal parts. It makes many parts fast. Each part is the same. It costs less money per part.

![Progressive Die Stamping Process]

What Is Progressive Die Stamping?

Progressive die stamping uses a big machine to make metal parts. The metal moves through many steps. Each step does one job. At the end, you get a perfect part.

It’s not like old ways of making parts. Old ways do one thing at a time. Progressive die stamping does many things at once.

Why Use Progressive Die Stamping?

Progressive die stamping is good for making lots of parts. Here’s why:

• It’s fast
• Parts are all the same size
• It costs less for each part
• It does not waste much metal
• It can run all day

How Progressive Die Stamping Works: Step by Step

Step 1: Pick the Metal

We pick the right metal for your part. We can use:

• Steel (most common – 65%) [^1]
• Aluminum (20%) [^1]
• Copper (10%) [^1]
• Other metals (5%) [^1]

Step 2: Make the Die

We make a special tool called a die. The die has many parts. Each part does one job.

Step 3: Put Metal in the Machine

We put a long strip of metal in the machine. The metal moves through the die.

Step 4: The Metal Moves Through Many Steps

The metal moves through the die. At each step, something happens:

• Cutting holes
• Bending metal
• Shaping metal
• Making the part look right

Step 5: Get the Finished Part

At the end, the finished part comes out. We also take away the scrap metal.

Parts of a Progressive Die Stamping System

A progressive die stamping system has these main parts:

• The die (the tool that shapes metal)
• The press (the machine that pushes the die)
• The feeder (moves the metal through the die)
• The lubrication system (keeps things moving smooth)

What Can We Make With Progressive Die Stamping?

We make many types of parts with progressive die stamping:

1. Gestanzte Chassishalterungen for cars
2. Elektrische Steckverbinder for electronics
3. Druckmutternbefestigungen for many uses

Der Big Benefits of Progressive Die Stamping

Real World Success Stories

Car Parts Made Fast

Ford makes 5 million door panels each year using progressive die stamping. They make them 30% faster than before. [^6]

Phone Parts Made Perfect

Samsung uses progressive die stamping to make 10 million phone cases each year. Each one is the same size and shape. [^7]

Problems and How to Fix Them

Even good systems have problems sometimes. Here are common issues:

1. Die Wear
   • Problem: Dies get worn out
   • Fix: Check dies often and fix them
2. Not Lined Up Right
   • Problem: Parts don’t line up right
   • Fix: Make sure the feeder works right

These two problems cause 60% of all downtime. [^8]

Who Uses Progressive Die Stamping?

Many types of companies use progressive die stamping:

• Car makers (for Teile für Montagehalterungen)
• Phone makers
• Computer makers
• Home tool makers
• Plane makers

The Future of Progressive Die Stamping

The future looks bright for progressive die stamping:

1. Smart Machines
   • Machines will know when they need to be fixed
   • This cuts downtime by 25% [^9]
2. Robots
   • Robots will load and unload parts
   • 45% of makers now use robots [^10]
3. Green Stamping
   • 70% of stamped parts can be recycled [^11]
   • Less waste is good for Earth

Questions People Ask About Progressive Die Stamping

How Much Does Progressive Die Stamping Cost?

The cost depends on how big your part is and how many you need. The die costs money at first, but each part costs less when you make many.

What Metals Can I Use?

You can use many metals:

• Stahl
• Aluminium
• Kupfer
• Messing
• And more!

How Long Does It Take To Set Up?

Setting up a new progressive die takes time. But once it’s set up, it makes parts very fast.

Is It Good For Small Jobs?

Progressive die stamping works best for big jobs (lots of parts). For small jobs, other methods might be better.

Why Choose Us For Your Progressive Die Stamping Needs?

We know progressive die stamping is the right choice for many jobs. But we know it’s not right for every job.

We will help you pick the best way to make your parts. If progressive die stamping is right, we have the tools and know-how to do it right.

Our team thinks about your whole project:

• How to make the part
• How to ship the part
• How the part will be used

Ready to Make Your Parts?

Don’t let slow, costly part making hurt your business. Progressive die stamping can solve your problems.

Talk to us today about how we can help make your parts:

• Schnell
• The same every time
• At a good price

References

[^1]: American Welding Society [^2]: Precision Metalforming Association (PMA)

[^5]: Recycling Today [^6]: Ford Manufacturing Insights, 2022 [^7]: Samsung Electronics Report, 2023 [^8]: Manufacturing Global [^9]: Deloitte Manufacturing Report, 2023 [^10]: McKinsey & Company, 2023 [^11]: World Economic Forum